Austentic Ductile Iron << Back
 
Distribution of ADI Application

At the last century, the worldwide consumption of ADI in several industry was estimated at 1,75,000 tons per year with a projection forecast of 30% annual growth.

The only ingredient for production of ADI components is high quality ductile iron with the appropriate alloy for hardenability.

It is to be noted that Austempering is not the cure for poor quality, as it will make bad iron even worse.

Important points to be noted for production of ADI components:
1) Consistent chemical compostion,
2) Appropriate heat treat parameter,
3) Good quality Casting.

 
 
Benefits of Austenitic Ductile Iron
  • ADI Castings have higher tensile strengths, hardness and yield strenghts compared to steel forgings.
  • ADI Castings are Versatile :
    So that 75-80% of all steel forgings required by various industries can be converted to ADI castings.
  • The "net" advantage :
    ADI castings are closer to net shape, so they require less total material, and minimal metal removal, compared to steel forgings.
  • Material and manufacturing costs :
    The material cost for ADI casting is lower than for steel forgings. Also, ADI castings can be manufactured, on average for about 20% less cost than steel forgings.
  • Greater Uniformity :
    ADI castings are austempered, a process that produces Greater Uniformity.
  • Superior wear / abrasion resistance :
    Castings offer superior abrasion resistance and wear resistance compared to steel forgings - and these important properties improve with use.
  • High fatigue strength :
    ADI castings exhibit fatigue strength greater than steel forgings.
  • Better noise damping :
    the graphite content in ADI castings has a noise damping effect that is useful for many applications - such as automobile, mineral processing, coal processing in power plants and other application.
 
 
ADI Castings vs. Steel Forgings
  ADI Steel Forgings
Tensile Strength, Mpa (KSI) 1034.2 (150) 779.1 (113)
Yield Strength, Mpa (KSI) 792.8 (115) 510.2 (74)
Moduls, Gpa (MSI) 166.8 (24.2) 205.4 (29.8)
% Elongation 9 10
Brinell Hardness BHN 280 262
 
 
ASTM Standard A897M mechanical property requirements of Austempered Ductile IRON

Grade

Tensile strength (min.) Mpa

Yield strength (min.) Mpa

Elongation
%

Impact Joule

Hardness HB

850-550-10

850

550

10

100

269-321

1050-700-7

1050

700

7

80

302-363

1200-850-4

1200

850

4

60

341-444

1400-11-1

1400

1100

1

35

388-477

1600-1300

1600

1300

-

-

444-555

 
 
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